Cutting machine RS25
The RS25 cutting machine is particularly suitable for
- Precise and clean cutting without material loss
- Increased efficiency in industrial manufacturing
- Cost-effective and environmentally friendly
Exact cutting of components with high repeat accuracy – safe, fast and process-stable.
The chipless cutting machine RS25 is a highly developed system designed for material-saving and precise cutting of materials without the loss of chips. Especially in industries that demand efficient and clean processing of metals and other materials, the RS25 is a popular choice. Its technology enables the precise cutting and slicing of workpieces without waste. Thanks to its innovative functionality and outstanding specifications, the cutting machine offers a cost-effective and environmentally friendly solution for industrial manufacturing. It is used in metal processing, mechanical engineering and the automotive industry, where high production speeds and clean cuts are required. The RS25 is ideal for optimizing production processes while reducing material costs.
Details
Machine structure
Cutting without material loss with RS25
The function of the RS25 is based on an innovative chipless technology in which the workpiece is separated or formed without material loss. The material is first positioned and firmly clamped. The cutting machine then exerts an even pressure that cuts the workpiece into the desired shape or size without causing chips or material loss. The controlled cutting process guarantees an even distribution of force, thus avoiding cracks or deformations.
Technical Specifications
The chipless cutting machine RS25 is characterized by a number of technical specifications that make it a powerful, durable and reliable cutting machine:
- Working area: A generous working area allows workpieces of different sizes to be processed.
- Speed and precision: The chipless cutting machine is designed to process workpieces quickly and precisely, which makes it particularly advantageous in high-volume production processes.
- Low maintenance: With robust components and a sophisticated design, the machine is designed for a long service life and low maintenance requirements.
The chipless cutting machine RS25 is extremely flexible and suitable for a variety of materials. These include metals such as aluminum, steel, copper and stainless steel, special plastics used in industrial manufacturing, and complex metal alloys that are difficult to separate.
Basic module for holding all functional modules
consisting of:
- Basic module for holding all functional modules consisting of: Basic console with holder for 2 servo motors, ball screw and main spindle
- Burnishing head available in two versions:
- Version 1: 3 cutting roller holders . W > 0.5 mm, ø > 8 mm
- Version 2: 1 cutting roller holder and 1 counter roller holder with counter rollers. W 0.5 mm, ø 8 mm
- Automatic feeding of the tube (section length) with servo axis and gripper
- Covering of the drive mechanism
- Form head secured on both sides by cover or protective tube
- Front protection also available with light grid
- Emergency stop stops all movements immediately
- VIPA Speed7 PLC with operator panel Siemens TP700 comfort; S7 and TIA-Portal V13
- Data records selectable via operator panel (optional via barcode scanner)
- Database for product-specific parameters
- Three access levels for machine control (operator, service and administrator)
- Language freely selectable, standard German and English, other languages at an additional cost
- Switch cabinet mounted in the frame
- Acceptance of all machine components
- Steel frame welded and coated with 4 rotating rollers, 2 with locking brake
- Optional made of aluminum system profile
- Documentation, hazard analysis, CE mark
- Acceptance of all machine components
- Steel frame welded and coated with 4 rotating rollers, 2 with locking brake
- Optional made of aluminum system profile
- Documentation, hazard analysis, CE mark
Optional components / attachments
The cutting machine is particularly well suited for chipless cutting of pipe sections, chipless cutting of plastic and chipless cutting of steel or non-ferrous metals. A typical application of the RS25 is the chipless cutting of pressure sensors from their carrier material or cutting corrugated tubes to a specific length. Wall thicknesses from 0.1 mm up to approx. 1.0 mm with a diameter of 3 to 25 mm are possible.
- Table top mounted on height-adjustable columns
- Height adjustability up to 300mm
- 4 rotating rollers, 2 with locking brake
- Securing free access to equip the SegmentFormer.
- With obstacle detection
- Initial acceptance carried out
- Adaptation of the machine according to customer requirements.
- Integration of the machine as a sub-station in complete systems possible
- Further alternatives are conceivable
Technical data
- Dimensions
- Tool data
- Voltage supply
- Power
- Current
- Pre-fuse
- Line cross-section
- Compressed air
- Weight
- Cycle time
Contact
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